NEXT 3DP’s 1.80mm Stratasys-Compatible VS 1.75mm Open-Market Material
When it comes to industrial FDM 3D printing, using the correct filament diameter is critical for achieving high-quality, reliable builds. Many open-material printers use 1.75mm filament, but Stratasys industrial systems—including Fortus and F-Series machines—are engineered for 1.80mm filament.
At NEXT 3DP, we manufacture high-quality, Stratasys-compatible 1.80mm filament that ensures optimal performance, precision, and reliability. If you're considering using 1.75mm open-market filament in a Stratasys system, read this first—here’s why NEXT 3DP’s Stratasys-compatible filament is the better choice.
1. Stratasys Machines Are Designed for 1.80mm Filament
Stratasys printers aren't just high-end desktop printers—they're built with tight tolerances for aerospace, automotive, and industrial-grade parts. These machines require precise filament dimensions to ensure proper feeding and extrusion.
✅ Stratasys printers are optimized for 1.80mm filament
✅ Extruder drive gears, tensioning systems, and firmware are calibrated for this size
✅ Flow rate calculations and material presets rely on the correct diameter
Why 1.75mm Open-Market Filament May Fail
Diameter could be too small – Potential to cause slipping, under-extrusion, and build pauses due to false readings of filament presence sensors.
Porous Underfilled Parts - If we compare open-market filament with a diameter tolerance specification of 1.75mm +/- 0.05 mm. This means that in the worst-case scenario, the filament could be up to 5% smaller in cross-sectional area than a Stratasys 1.80mm +/- 0.02mm filament. Porosity in FDM parts is already a weak point in FDM, using 1.75mm filament in a Stratasys 3D printer increases porosity.
Unreliable flow rate – Stratasys machines aren’t tuned to compensate for the difference, leading to gaps, inconsistencies, and failed prints.
💡 Key takeaway: Using NEXT 3DP’s 1.80mm filament ensures perfect compatibility, preventing feed issues and extrusion problems.
2. Optimized Material Profiles for Stratasys Machines
NEXT 3DP’s Stratasys-compatible filament is designed to work with pre-configured machine settings, ensuring:
✅ Accurate material flow
✅ Consistent layer bonding and surface finish
✅ Reliable performance for high-end applications
Stratasys firmware does not auto-compensate for filament diameter mismatches.
Incorrect filament size can lead to incorrect extrusion rates, causing poor print quality.
💡 Key takeaway: NEXT 3DP filament is fully optimized for Stratasys machines—no guesswork, no failed prints.
3. NEXT 3DP Uses High-Quality, Engineering-Grade Materials
Our Stratasys-compatible 1.80mm filament is produced with high-performance resins that match or exceed OEM standards.
✅ Made from aerospace-grade polymers
✅ Same material quality as Stratasys-branded filament
✅ Controlled manufacturing process for reliability
Why 1.75mm Open Filament Falls Short
Lower-quality resins lead to weaker parts
Inconsistent blends result in mechanical property variations
Higher risk of warping, shrinkage, and layer separation
💡 Key takeaway: NEXT 3DP filament delivers the same material performance as Stratasys-branded filament—without the OEM price tag.
4. NEXT 3DP Filament Saves You Money Without Sacrificing Quality
Stratasys OEM filament is expensive due to locked material chips and pricing strategies. NEXT 3DP offers a cost-effective alternative without compromising performance.
✅ Cost savings without sacrificing print quality
✅ No locked EEPROM chips—more material flexibility
✅ Perfect for engineering, aerospace, and high-performance applications
Why 1.75mm Open Filament Costs More in the Long Run
Failed prints waste time and material
Increased downtime from troubleshooting feed issues
Weaker parts lead to part failures and reprints
💡 Key takeaway: NEXT 3DP filament gives you the same high-performance results as OEM filament—at a fraction of the cost.
Conclusion: The Right Filament for the Right Printer
Choosing the right filament directly impacts print quality, reliability, and cost-effectiveness. Using NEXT 3DP’s Stratasys-compatible 1.80mm filament ensures:
✅ Seamless compatibility with Stratasys industrial 3D printers
✅ Tighter tolerances for better extrusion and print reliability
✅ High-quality material that meets or exceeds OEM standards
✅ Significant cost savings without sacrificing performance
If you’re using a Stratasys machine, don’t settle for 1.75mm open-market filament—choose NEXT 3DP’s precision-engineered 1.80mm filament for the best results.
💬 Have you experienced issues with 1.75mm filament in a Stratasys system? Let us know in the comments! ⬇️
